Heavy duty storage racks form the foundation of various industries since they provide a robust solution for organizing, storing, and accessing large and heavy items. Therefore, it is obvious that many industries look for a reliable heavy duty storage racks manufacturer that can offer durable and reliable storage solutions.
How heavy duty storage racks are made
The manufacturing of heavy duty storage racks is a process that involves several stages. Each stage is critical in ensuring the final product’s strength, durability, and functionality.
1. Design and Engineering
It all begins with design and engineering. Manufacturers employ experienced engineers and they carve a design with the help of CAD software to create detailed blueprints. These designs are created by taking into account some vital factors such as load capacities, space optimization, and safety standards. As customization is also sought after, the manufacturers churn out storage racks of different industries that have specific requirements for their storage solutions.
2. Material Selection
After the finalization of design, the next step goes to the selection of high-quality materials. Heavy duty storage racks typically use steel, a metal known for its strength and durability and non-rusty nature. Based on the use case across industries, the thickness is determined. For example, racks designed for warehouses that hold heavy machinery will need more of the more robust materials and higher gauge steel as compared to those used in retail for lighter goods.
3. Fabrication
Fabrication is a process wherein cutting, bending, and welding steel into the components specified in the design is undertaken. This could be done through the use of advanced machinery such as CNC (Computer Numerical Control) machines which give greater precision in cutting and shaping the metal. Welding, another crucial process has a bunch of skilled workers or robotic welders who join components to form the racks. Welding is also vital step as the welding is a direct factor to affect the stability and load-bearing capacity of the racks.
4. Surface Treatment
The surface has to be treated in order to protect the racks from corrosion and enhance their longevity. Typically, this process involves cleaning of the metal surfaces and applying a coating, such as powder coating or galvanization. This becomes a protective layer that can withstand harsh industrial environments.
5. Assembly and Quality Control
Finally, the manufacturing process is completed with assembly and quality control. Assembled racks are put under rigorous testing so they pass every safety and performance standards. Quality control checks are also done to detect any defects that have been overlooked at the time of welding, coating, and overall structure. Once done, the racks are deemed ready for shipment.
Industries that rely on heavy duty storage racks
1. Warehousing and Logistics
The warehousing and logistics industry is undoubtedly the most prominent user of heavy duty storage racks. These racks by the heavy duty storage racks manufacturer serve the purpose of efficient maneuvering within the vertical space, allowing warehouses to store large volumes of products systematically. Some of the common types of racks used in this sector are Pallet racks, cantilever racks, and drive-in racks.
2. Manufacturing
Manufacturers, more specifically those involved in heavy machinery, automotive parts, and raw materials count on robust storage solutions. Heavy duty storage racks in manufacturing plants becomes an ideal addition in helping their organizing process of raw materials and finished products. Moreover, the safety process in workplace is also promoted by keeping heavy items off the floor and reducing clutter.
3. Retail
Large retail stores that deal with goods in bulk such as furniture, electronics, and home improvement supplies, prefer heavy duty storage racks by heavy duty storage racks manufacturer for complete inventory management. As a result, they get to allow retailers to maximize their storage space. This also gives better access to products for both staff and customers.
4. Agriculture
The agricultural sector too need heavy duty storage racks that come in handy for storage of equipment, tools, and supplies.
5. Automotive
Automotive industries are also the major users of heavy duty storage racks as they are indispensable for them to store vehicle parts, tools, and equipment. Since the weight and size of many automotive components are on the higher side, these racks must be robust and durable.
Conclusion
A heavy duty storage racks manufacturer has a significant part in providing industries with essential storage solutions. They manufacture these racks only after following the set standards for meticulous process of design, material selection, fabrication and assembly. Get your heavy duty racks from the house of Anand Furnishers which is the epitome of durability and reliability.